Thats what happens when spark plugs are over-tightened =) good job on the repair! I used to heli-coil aircraft cylinder heads, and I can say a good helicoil job will withstand anything you throw at it!
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Just a follow-up:
According to NKG (the spark plug people), and echo'd by Suzuki, the following spark plug install install advice applies (the stuff at the top I added):
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The block is made of aluminum, while the threads of the spark plug are made of steel. The potential for damage to the block's threads from mis-threading spark plugs or over-torquing them is extremely high.
Coating the threads of the plugs with a light coating of high-temp anti-seize compound is highly recommended.
Installing Brand New Spark Plugs:
Using a spark plug socket, turn by hand in reverse (counter-clockwise) to line-up the threads, then turn clockwise by hand until snug.
Using a Torque Wrench per the Suzuki factory service manual (torque wrench highly recommended!), set wrench to 8.0 lb-ft (aka 11 N•m, aka 1.1 kg-m, aka 72.0 lb-inches) and torque to spec.
Without a torque wrench, per the Katana owner's manual, once snug to the hand, turn 1/2-turn for brand new spark plugs.
Reinstalling Used Spark Plugs (NOT THE SAME IF NOT USING TORQUE WRENCH!):
Using a spark plug socket, turn by hand in reverse (counter-clockwise) to line-up the threads, then turn clockwise by hand until snug.
Using a Torque Wrench per the Suzuki factory service manual (torque wrench highly recommended!), set wrench to 8.0 lb-ft (aka 11 N•m, aka 1.1 kg-m, aka 72.0 lb-inches) and torque to spec.
Without a torque wrench, per the Katana owner's manual, once snug to the hand, turn 1/8th-turn for used spark plugs.
Cheers
=-= The CyberPoet
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Awesome Catcha!
Cyber, I love my digital torque wrench and honestly it was worth the money 2 fold that I paid for it from Snap on!TDA Racing/Motorsports
1982 Honda CB750 Nighthawk, 1978 Suzuki GS750 1986 Honda CBR600 Hurricane; 1978 Suzuki GS1100E; 1982 Honda CB750F supersport, 1993 Suzuki Katana GSX750FP. 1981 Suzuki GS1100E (heavily Modified) http://katriders.com/vb/showthread.php?t=94258
Who knows what is next?
Builder of the KOTM Mreedohio september winning chrome project. I consider this one to be one of my bikes also!
Please look at this build! http://katriders.com/vb/showthread.php?t=91192
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Originally posted by ThAzKat View PostAwesome Catcha!
Cyber, I love my digital torque wrench and honestly it was worth the money 2 fold that I paid for it from Snap on![FONT=Georgia]Gonna miss you guys and gals, be safe!!
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OK, just something I do personally, I pulled those and they look good to me! I also checked gap, you are good to go!
Now that I get to see your bike with all the fairings on it awesome bike catcha!
Originally posted by Catcha23 View PostThaz, I was going to replace the other three plugs when I got the bike from you on Friday because the tank was already off, but then I decided not to because I keep hearing about the over-tightening issue and I didn't want to screw anything up because it was already running smooth. Maybe one day I can ride(not trailer her ) her back down your way and have you to install the other three plugs for me?TDA Racing/Motorsports
1982 Honda CB750 Nighthawk, 1978 Suzuki GS750 1986 Honda CBR600 Hurricane; 1978 Suzuki GS1100E; 1982 Honda CB750F supersport, 1993 Suzuki Katana GSX750FP. 1981 Suzuki GS1100E (heavily Modified) http://katriders.com/vb/showthread.php?t=94258
Who knows what is next?
Builder of the KOTM Mreedohio september winning chrome project. I consider this one to be one of my bikes also!
Please look at this build! http://katriders.com/vb/showthread.php?t=91192
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even got in her heart
You are welcome bro!TDA Racing/Motorsports
1982 Honda CB750 Nighthawk, 1978 Suzuki GS750 1986 Honda CBR600 Hurricane; 1978 Suzuki GS1100E; 1982 Honda CB750F supersport, 1993 Suzuki Katana GSX750FP. 1981 Suzuki GS1100E (heavily Modified) http://katriders.com/vb/showthread.php?t=94258
Who knows what is next?
Builder of the KOTM Mreedohio september winning chrome project. I consider this one to be one of my bikes also!
Please look at this build! http://katriders.com/vb/showthread.php?t=91192
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Originally posted by ThAzKat View PostI have done this before and trust all will be good and I back my work cyber. If catcha23 has any issues with this, I will cover it and do him right. As I do all my customers.
Have you been riding Catcha? how is it doing?
There were plenty of deer in the middle of the road up there last night around sunset. They would be standing right in the middle of a blind curve to. It was a great evening to ride![FONT=Georgia]Gonna miss you guys and gals, be safe!!
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Oh sure, rub it in that you went to hocking hills
The wife and I are going to head that way one saturday!TDA Racing/Motorsports
1982 Honda CB750 Nighthawk, 1978 Suzuki GS750 1986 Honda CBR600 Hurricane; 1978 Suzuki GS1100E; 1982 Honda CB750F supersport, 1993 Suzuki Katana GSX750FP. 1981 Suzuki GS1100E (heavily Modified) http://katriders.com/vb/showthread.php?t=94258
Who knows what is next?
Builder of the KOTM Mreedohio september winning chrome project. I consider this one to be one of my bikes also!
Please look at this build! http://katriders.com/vb/showthread.php?t=91192
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Nice to here fellow katriders taking care of each other.FROM WORK:
"let's just say you are my favorite.I like a response back on the same day from work issues, not like a work husband who kind of heard a request and mentions it weeks later. just damn"
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