[MrBrant]

Ah, gotcha.

[scottynoface]

Duhr...that's all I got when I read this thread.

Good on you guys though for making this happen. Lucky I can get some that are plug n play

[GSXFJim]

got a shipper notice the boards will be shipped tomorrow from the manufacture.. so i should see them soon..

[GSXFJim]

OK.. so who snapped up the 2 gs gear position sensors i was chasin on ebay?? If you did.. can you snap me a good pic of the connector on the end? i need to know which 6 pin connector it uses.. (2 possible) and where the wires are pinned at.. i need to know what color wires land where...

I'll have all the parts next week.. and i'll start assembly as soon as i have all the stuff in house...

[phil823]

Looking forward JIM! ill buy one of these also from you once you work out any bugs and such!

[GSXFJim]

As soon as they are dialed in I'll let ya know...

[arsenic]

I'm in

[GSXFJim]

OK.. I got these 2 images from the programmer... he mounted the necessary devices to program and test and here are the results. I will be getting the balance of the parts next week to finish assembly.
The display portion of the board will be cut off and trimmed as necessary for custom mounting.

Enjoy...

Neutral


6th gear

[chrisgreer23]

Sweet. All the more closer to WORLD DOMINATION!!!!!!!!!!

[GSXFJim]

I did some looking around for the sensor... I looked at a few sites and found the best price at suzukipartshouse.com.

P/N 37720-45100 BODY, SWITCH $48.88

[Wild-Bill]

Boy, they're proud of that. For $50 I think I'd rather mod my stock switch or hunt around for a used one to mod.

[GSXFJim]

I hear ya Bill.. I'm going to try that with mine first but i have a feeling its going to be a pita and cost a bunch of time

[Wild-Bill]

May be a PITA but still... I don't have much time but I still have more time than money.
Gotta be a way to build a jig for the drill press to get those holes drilled in the right spots. After that, it's soldering, cutting the rods into pins, gluing them in place and sealing it all back up. None of that's too bad. I'm thinking epoxy instead of silicone, though.

[GSXFJim]

im going with the slightly over sized pin and press it in then seal it up.

If my try with mine on the mill is successful I'll let you know, we can work something out..

[GSXFJim]

I set out today to mod my existing neutral sensor from the parts bike.
I used brass rod that is .156 in diameter and drilled pilot holes then drilled to size using a .154 drill bit.

I printed the sensor housing i designed at a 1:1 scale in tracing paper, cut it out and used some glue stick to hold it on. I used the cross hairs from the drawing to find my drill centers.

I used the drill press to press the pins in, i pressed them all in slowly and used some Teflon spray for a bit of slippery... until the last pin....