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Non-mechanical nebie with a question

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  • Non-mechanical nebie with a question

    I need to get the engine on my 94 kat 600 swapped out, I already have the new engine. Can anyone give me a rough estimate how much this should cost me or how long it should take? Any help would be great, Thanx.

  • #2
    well if you already have all the parts you need, i.e. carbs, wiring, then swapping the engine should only take a few hours, I could actully do it in a matter of minutes, but if it's your first time, a few hours.

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    • #3
      Doing the actual swap took us about 4 hours I think. I'm not sure what a shop would charge...
      -Steve


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      • #4
        Originally posted by arsenic13
        well if you already have all the parts you need, i.e. carbs, wiring, then swapping the engine should only take a few hours, I could actully do it in a matter of minutes, but if it's your first time, a few hours.
        show off (he he he)...
        "I'd rather have a bottle in front of me, than a frontal lobotomy"

        "True wisdom, only comes from pain"

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        • #5
          Yeah see I wouldn't know the first thing about it and I really don't want to ruin my bike by attempting it myself and screwing something up. But I think that some of the estimates that I have gotten have been rediculous.

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          • #6
            Originally posted by suzukimama
            Yeah see I wouldn't know the first thing about it and I really don't want to ruin my bike by attempting it myself and screwing something up. But I think that some of the estimates that I have gotten have been rediculous.
            Honestly, it wasn't that hard of a job. The shop quotes you are getting may include stripping the plastics off, moving the rear wheel, etc.
            -Steve


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            Welcome to KatRiders.com! Click here to register
            Don't forget to check the Wiki! http://katriders.com/wiki

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            • #7
              Well I've already got all of the plastics off, gas tank off and stuff. Nobody around here really works on suzukis, I think thats why it is so expensive.

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              • #8
                how close to Chicago are you? I'm about 40 miles west of Chicago, and if you want to bring your kat down, I could help you through it.

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                • #9
                  Doesn't matter WHAT bike they work on . Swapping engines is really just taking off like 8 bolts , lowering the engine , raising the other one up in it's place , and putting in those bolts . It's putting all the REST of the crap back on that takes all the time ....
                  I am a fluffy lil cuddly lovable bunny , dammit !



                  Katrider's rally 2011 - md86

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                  • #10
                    see PM.

                    If you pulled off everything else (seats, fairings, wiring, spark plugs, headers & tailpipe, clutch cover, clutch and throttle cables) then all they would need to do is...

                    - unbott engine cradle and mount bolts.
                    -loosen rear tire and allow forward travel
                    - remove chain from front sprocket
                    - drop old engine
                    - insert new engine
                    - move front sprocket from old to new
                    - reattach engine cradle and mount bolts.
                    - align the rear tire.
                    (did I forget anything?)

                    That is maybe, what, 1.5 hours shop time...at the most.

                    You could then trailer it home and take your time reconnecting the rest. You're not doing this alone; we will be right here.
                    EisBlade
                    Raleigh/Wake Forest, NC

                    In school, majoring in "bikeless".

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