Since starting to ride on the street 10 years ago track days have been a bucket list item for me. One of my main obstacles has always been not wanting to "wad up" my only bike. Now that I have a small Katana collection it seems like a good time to try and scratch that itch. I realize a Katana is not the ideal go to tack day ride, but its what I have. In my mind that makes it perfect.
This will be a (hopefully) low dollar build combining parts I already have with as many used and as few new parts as possible. While this is going to be a track day ride, I'd also like it to be street legal so I can ride it more often. Bonus points for being old enough to register as an antique. Oh and I hope to have it built by spring...
Since Fairings get in the way of maintenance, break easily and are expensive to replace I'm going to Re-purpose some old broken ones I have laying around for this build.
I had a little time, so I did a rough concept sketch and started a little body work. (modeled by my wife Jessica's project bike)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/09/27/1569608570_ratana2_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/09/27/1569608606_img_20190925_200809610_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/09/27/1569608637_img_20190925_200717774_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/09/27/1569608670_img_20190925_200823770_mmthumb.jpg)
Then it was time for some real work. If its a frame up build, might as well start with the frame.
I finished stripping Mary Jane's ( my 750 project ) original frame which gave me a 750 swing arm (the 600 arm is shorter) as well as a decent set of 750 forks. Then I grabbed the 600 frame that I have paper work for and gave all the parts a good cleaning. I want it to look nice, but as its will mostly be track day bike I'm trying to use common paints ( easy to repair/refinish ) and I'm not going for show quality. A good old 20' "Nice Bike" will do just fine. The frame is painted with a Rust-Oleum Metallic Aluminum , triple trees with gloss black ( lower is 750 and upper is 600 ) and the body/forks with Rust-Oleum flat electric purple. Everything will the be shot with gloss clear. Anything seeing a lot of wear or possible fuel/oil will be covered with Spray Max 2k High Gloss Clearcoat. I have $250 in the build on day one. That includes a complete GSX600F parts bike with no title, 1993 GSX600F frame with a salvage cert. and paint.
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013094_img_20190929_122014876_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013118_img_20190929_122002276_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013152_img_20190930_200120080_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013169_img_20190930_203818112_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013188_img_20191001_194026594_mmthumb.jpg)
This will be a (hopefully) low dollar build combining parts I already have with as many used and as few new parts as possible. While this is going to be a track day ride, I'd also like it to be street legal so I can ride it more often. Bonus points for being old enough to register as an antique. Oh and I hope to have it built by spring...
Since Fairings get in the way of maintenance, break easily and are expensive to replace I'm going to Re-purpose some old broken ones I have laying around for this build.
I had a little time, so I did a rough concept sketch and started a little body work. (modeled by my wife Jessica's project bike)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/09/27/1569608570_ratana2_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/09/27/1569608606_img_20190925_200809610_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/09/27/1569608637_img_20190925_200717774_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/09/27/1569608670_img_20190925_200823770_mmthumb.jpg)
Then it was time for some real work. If its a frame up build, might as well start with the frame.
![001](https://katriders.com/core/images/smilies/001.gif)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013094_img_20190929_122014876_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013118_img_20190929_122002276_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013152_img_20190930_200120080_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013169_img_20190930_203818112_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013188_img_20191001_194026594_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2019/10/02/1570013202_img_20191001_194034956_mmthumb.jpg)
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