[Black_peter]

Good luck getting any dealer to have a CDI tester...........

True!

.

Too bad because that is what the after market manual will tell you to do!!

[Special K]

..............Anybody have an extra CDI kicking around that will fit an 89-97 600? Ideally I would first like to use it for a system check and THEN I'd buy it if it's what my bike needs for a heart beat. I'll pay for the postage etc and all that, so there would be absolutely no cost to you.....Plus afterward you'd have friend for life! :P

Thanks for all the tips!! ...the process continues...

PM me.............I may have an extra one here...........

[Fast Glass]

Have you checked all the wiring between components? Remember, a continuity check may not mean the wire is good. It may show good continuity but may not be able to carry a load. The connector on the end of the wire may only be holding on by a single strand of wire, or could be broken in the middle somewhere. A good idea is to throw a 12v test light on to see if your getting all the amps through the wire.
My manual says that the CDI could be bad and still throw a weak spark. If you lived close by I'd let you borrow mine to check, but maybe someone near you will chime in and save the day.
Good luck.