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Clutch Master Cylinder Rebuild

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  • Clutch Master Cylinder Rebuild

    I need to do a clutch master cylinder rebuild on my 1990 1100 but I am not sure what I need, can anybody help out.

  • #2
    Schematic: BikeBandit

    You can buy the whole assembly for $200 or just parts. Keep in mind that the sight glass may be toasted (hazy, yellow/leaking) so you may need to make or buy one of those. Example

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    • #3
      K&L sell kits. I believe I paid ~$50 about a year and a half ago. Got it at either bikebandit or ronayers.com

      You'll also need circlip pliers with unusually long/thin tips to be able to pull the circlip out. I have regular length ones and it was a bitch.

      Also might want to consider rebuilding the slave cylinder.

      Let me guess - clutch drag is becoming a problem?
      1998 Katana 750
      1992 Katana 1100
      2006 Ninja 250

      2006 Katana 600 RIP - 130k miles

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      • #4
        The lever goes to the bar with no resistance and the reservoir has gooey black gunk in it.

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